Electrical fault???

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Old 28-07-2007   #1
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My System: Dreambox 5620, 1m dish
Electrical fault???

Hi guys, had my dreambox 5620 for about 2 years, been on and working for that long as well. I decided that i was going to update my cam for the first time in about 6 months, because i only use an official card anyway. Followed the usual procedure and reset the dreambox, tick tick tick tick tick, thats all i now get from the box, i dont get any 5600 boot message, no lights, just tick tick tick tick, coming from inside the box. Weird thing is ive had it working twioce since then, once by pressing down on the top of the box and once from switching it off and then on about 10 times. Now it seems permanently stuck in this tick tick tick. Anyone got any ideas or experience of this?

P.S i tried hooking it up to dreamup, which recognises the box as a 5620 but cant initialise flash, if that helps. Cheers guys
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Old 12-08-2007   #2
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My System: Dreambox 5620, 1m dish

Does anyone know a place i can send it to so it can be repaired??? Cheers
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Old 12-08-2007   #3
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Well SMS at Camberley are the UK distributors, you could try them.


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Old 13-08-2007   #4
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power supply fault, you have a capacitor gone short circuit on one of the power rails I expect dragging it all down thats why it ticks
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Old 13-08-2007   #5
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how do i fix that shagx? Could i take it to a normal electrician? OR is there a guide online that i could follow and get my old soldering gun out??? Cheers
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Old 13-08-2007   #6
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An electrician will not be able to fix a satellite receiver, you need someone like a TV engineer, who is capable of identifying and replacing very delicate surface mount components.

If you have no experience of soldering on this type of board, don't try it, it will end in tears.

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Old 13-08-2007   #7
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Originally Posted by yaya View Post
how do i fix that shagx? Could i take it to a normal electrician? OR is there a guide online that i could follow and get my old soldering gun out??? Cheers
At minimum you would need a fine tipped soldering iron and a pair of fine tipped tweezers plus solder. A multimeter would be useful too.The cost of these items alone could be more than the repair cost. Plus you would need to find out exactly which cap has gone and identify replacements with the same footprints and values. Unless you are an electronics hobbyist or a professional engineer or technician its probably best to leave it to someone else.
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Old 13-08-2007   #8
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Originally Posted by Robbo71 View Post
At minimum you would need a fine tipped soldering iron and a pair of fine tipped tweezers plus solder.
You also need steady hands and excellent eyesight. I no longer have either. Those can't be bought, alas.
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Old 14-08-2007   #9
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As stated above you would need a multimeter to be able to locate the power rail drop from the transformer side of the circuit then follow and test the capacitors along the rail to you find the faulty one which has probably gone short circuit.
The actual component cost will be pence to buy but locating it can take abit of time, if you dont know how to repair or what to look for id suggest taking it to a local electronics repair shop.
Be warned the power supply transformer still can contain voltage even though the power may be switched off!!


Regards

ShagX
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Old 14-08-2007   #10
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Bear in mind that an electrolytic capacitor test with a multimeter so equipped may show a correct capacitance reading, but will still be faulty (high ESR).

Checking using the resistance range for a 'kick' - the same applies.

Only an ESR meter will determine whether the capacitor is faulty (unless the signs are obvious - dead short or bulging case).

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Old 14-08-2007   #11
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Originally Posted by Llew View Post
the signs are obvious - dead short or bulging case
Wow I got both those characteristics ergo.....

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Old 14-08-2007   #12
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Can i just say you do NOT remove surface mount caps off with a Fine tipped soldering iron, you will burn the board and posibly damage the tracks.

First identify the cap at fault with a multimeter once you have tracked down the dead cap, take yourself to maplins and buy yourself a gas solder iron with a hot air fittings.

Apply the flux, grab yourself small screw driver, heat the cap up (dont get too close). whilst applying heat push the cap away from its track. it will move fairly easy.

apply the powerlead to the box it shud then power up and work as normal. BUT remove the powerlead and find a replacement cap from another box which you dont use or is broken. do the above and replace in the box being repaired.

I will say again. dont use a fine tipped soldering iron as you will burn the board..

Originally Posted by 2cvbloke
But I do vacuum that patch a lot, it's just the flash that makes it look like 5h1t...
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Old 14-08-2007   #13
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Originally Posted by Yeshi View Post
Can i just say you do NOT remove surface mount caps off with a Fine tipped soldering iron, you will burn the board and posibly damage the tracks.

First identify the cap at fault with a multimeter once you have tracked down the dead cap, take yourself to maplins and buy yourself a gas solder iron with a hot air fittings.

Apply the flux, grab yourself small screw driver, heat the cap up (dont get too close). whilst applying heat push the cap away from its track. it will move fairly easy.

apply the powerlead to the box it shud then power up and work as normal. BUT remove the powerlead and find a replacement cap from another box which you dont use or is broken. do the above and replace in the box being repaired.

I will say again. dont use a fine tipped soldering iron as you will burn the board..
You can remove them with a soldering iron mate, if you do it VERY carefully with the use of flux, by gently alternating the heat to each end in turn, while gently using the tweezers to lift the component. I have done this hundreds of times without a problem over the last twenty years whilst working on surface mount boards at work. I have also used a SMT hot air rework station, but I prefer the iron,
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Old 15-08-2007   #14
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My System: Dreambox 5620, 1m dish

Ok, opened it up today with an electronic tester screwdriver. I have located the problem as being either the big yellow box thing or the thing that looks like 2 copper wheels next to it. Whilst i was fiddling, the dreambox booted up. I switched it off thinking my tinkering had cracked it but then i tried again and just tick tick tick. Any ideas what parts these are or what to do with it?

This is what they have written on them:
Copper wheel: LFW10500005C BMC 0339
Yellow Box: .22K275V-X2 MPX GMF40/100/21 250V-CARLI


P.S: As a replacement box should i buy a technomate 1500ci to work with my digitalb card? Cheers
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Old 15-08-2007   #15
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The 'copper wheel' will be the mains smoothing choke, and the other component is a 22nF 275V capacitor. The X2 suffix denotes a mains - rated capacitor, and must be replaced with a similar X2 rated item.

However, problems with these items are unlikely to give the symptom you describe.

A short between the turns of the choke would blow a fuse. Open turns on either coil and you would have no supply to the rest of the circuit.

The capacitor if short circuit would again blow a fuse, but if open circuit may allow mains spikes into the supply, but unlikely to cause your problem. Could replace it I suppose, cheap enough from a component supplier.

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Old 15-08-2007   #16
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Fighting the evil 3 Dragons under the Don Quixote banner,Sir Llew persevered where others failed

Just a reminder - only do cold checks on your receiver if you have no experience of fault - finding. Live receivers are dangerous to work on, particularly on the mains side of the box.

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