Refurbishing an Actuator

Rick

Retired Mod
Joined
Mar 8, 2009
Messages
636
Reaction score
7
Points
18
Age
44
My Satellite Setup
Fibo 1.2m HH, Wavefield T90. AzBox HD Premium, Vu+ Duo
My Location
Blackburn, Lancs
As part of the 1.6m pf refurbisment, I've repaired the Actuator. So if you want to know how it's done look here.



Rick
 

Topper

Amo Amas Amant Admin
Staff member
Joined
Nov 18, 2004
Messages
23,992
Reaction score
4,014
Points
113
Age
69
My Satellite Setup
Has gone to a good home elsewhere
My Location
Blackburn, Lancashire
Nice post Rick I have made that a sticky
 

Rick

Retired Mod
Joined
Mar 8, 2009
Messages
636
Reaction score
7
Points
18
Age
44
My Satellite Setup
Fibo 1.2m HH, Wavefield T90. AzBox HD Premium, Vu+ Duo
My Location
Blackburn, Lancs
Thanks Topper, I hope people find it useful.
 

hexah

Specialist Contributor
Joined
Oct 7, 2009
Messages
2,838
Reaction score
680
Points
113
Age
17
My Satellite Setup
motorized Gibertini 85cm, fixed dishes from 1m to 64cm, generic FTA HD RX, TBS DVB-S2 PC card, a pile of bits and pieces
My Location
Hadrians Wall
That is a very useful guide and a well done repair job.

From my own experience I suggest people assume there will be some water in the box when they open it and open it very carefully. Once I got a cups worth of rusty water on my trousers, which was impossible to wash out. The jack still worked fine, I was just checking it after a long winter of bad weather.

Also I suggest the use of a concertina type cover for the bare metal arm, or even a plastic bag with a condensation hole, secured with self-amalgamating tape. The rubber seal where the arm meets the casing soon splits through use or in the sun, and that is where the water and ice gets in. And we have enough water in this country - summer is coming and so are the clouds.
 

Llew

cerca trova...
Staff member
Joined
Jan 1, 2000
Messages
16,234
Reaction score
4,203
Points
113
Age
81
My Satellite Setup
Triple Dragon, Dreambox 8000, Echostar AD3000ip, TBS6522,6925,6983 PCie cards.
Gibertini 1.25m motorised dish driven by the AD3000, with either Inverto BU Quad or Norsat / XMW Ka LNBs . SMW 1.05m + 3 other dishes. Speccy: Promax HD Ranger+
My Location
The Flatlands of East Anglia
Nice job Rick. Thankfully I've never needed to do anything to mine (an Arkivator) other than a smear of silicone grease on the piston, and that's after over 15 years' daily use in all weathers.

A handy guide though, you never know...
 

Channel Hopper

Suffering fools, so you don't have to.
Staff member
Joined
Jan 1, 2000
Messages
35,626
Reaction score
8,587
Points
113
Age
59
Website
www.sat-elite.uk
My Satellite Setup
A little less analogue, and a lot more crap.
My Location
UK
And thank you for the nice credit Rick.

I've taken a lot of them apart over the years (including the earliest 24v versions from the mid 80's). The vast majority could be repaired, however the tiny changes each year from one model to another, plus some/many of the clones that use cost cutting exercises to maximise profit, means you end up with a cabinet full of individual/unique pieces as potential spares.

One final point once the motor is back together. The rubber/neoprene cover on the end is usually the culprit that let the water into the shaft in the first place. The old one will often show cracks, have expanded so that it no longer prevents water coming down from the back of the dish, or may have come off the shaft altogether (ending up near the bolt on the top rose joint).
Replacing a damaged one is key to a continued life on the motor, however if it is looking as though it is still watertight, then strap it to the outer shaft with one or two cable ties.

The best solution however is a telescopic gaiter, and a suitable candidate can be sourced from any shop that deals with off-road motorcycles, but you will end up with two when you really only need one.
 
Joined
Oct 11, 2004
Messages
18
Reaction score
0
Points
1
Age
69
well rick looks like iam going to put this to the test as the dish wont go to 1`9E keep getting motor error and when i looked Actuator arm isnt comming out far enough so i think its stuck will give you my results after having a go fingers crossed
dave
 

wium

Regular Member
Joined
Jan 28, 2006
Messages
147
Reaction score
1
Points
18
Age
87
My Satellite Setup
C and Ku
My Location
South Africa
A 5 star thread.
 

Rick

Retired Mod
Joined
Mar 8, 2009
Messages
636
Reaction score
7
Points
18
Age
44
My Satellite Setup
Fibo 1.2m HH, Wavefield T90. AzBox HD Premium, Vu+ Duo
My Location
Blackburn, Lancs
sunderland1955 said:
well rick looks like iam going to put this to the test as the dish wont go to 1`9E keep getting motor error and when i looked Actuator arm isnt comming out far enough so i think its stuck will give you my results after having a go fingers crossed
dave

Good luck with it m8, take your time. Better to get it right than make a mistake and make things worse.
 

saadi

Member
Joined
Nov 24, 2009
Messages
42
Reaction score
0
Points
0
Age
31
My Satellite Setup
1.80 m Prime Focus Dish
MOTOR: GeoTrackTD-24, 24'' . .:7°W - 62°O:..

Astra 1H/1KR/1L/1M + Astra3b+28E 2A/2B
Xoro HRS 8500
My Location
Amman, Jordan
Hello Rick,

I found your Guide extremely useful, so I decided to take my time and create one in German, I hope your Pics have no copyright, though I used only that of the gears ;)

Mirror: http://bit.ly/eXDhqg

:cool:
 

Rick

Retired Mod
Joined
Mar 8, 2009
Messages
636
Reaction score
7
Points
18
Age
44
My Satellite Setup
Fibo 1.2m HH, Wavefield T90. AzBox HD Premium, Vu+ Duo
My Location
Blackburn, Lancs
No problem at all. Thanks for carrying the credits over.
 
Top